UAS Services for Government & Commercial Programs

Consulting, prototyping, manufacturing, and sustainment for UAS platforms and components – Modular Open Systems Approach (MOSA); Blue UAS–aligned requirements and NDAA-compliant

U.S.
Made

Secure

NDAA-
Compliant

Reliable

Cost-
Efficient

Modular

Rapid
Realization

U.S. Made

Secure

NDAA-Compliant

Reliable

Cost-Efficient

Modular

Rapid Realization

Consulting

Requirements & Mission Definition — Payload, endurance, MOSA, NDAA sourcing.
Concept Development — Early designs, field tests, feasibility analysis.
Regulatory Pathfinding — Certification needs and strategy (Blue UAS, MIL standards as required)

Requirements → Concept in days, not weeks.

Product Realization

Design & Engineering

CAD, materials selection, modular payload architecture, CNC machining, 3D printing, and Laser cutting.

Prototype & Proof of Concept

Rapid builds using Flite Test’s Foamboard and knowledge of 3D printing and composites.

Testing & Validation

Bench tests, flight trials, payload integration, iteration. Pre-Production Builds: Refined prototypes with production-intent components and verified manufacturability.

Manufacturing

Scalable RC airframe/component production at Flite Test’s 120-acre facility, with standardized materials and QA processes.

Support (Fielding & Sustainment)

Deployment – Delivery with operator/maintainer training.
Lifecycle Support – In-field assembly and repair, swappable modules, spares, upgrade paths.
Ongoing Services – Maintenance, technology updates, mission reconfiguration.

Benefits

Repeatable Builds

Tight tolerances, documented processes

Rapid Turnaround

On-site engineers and in-house CNC + 3D print farm

Supply Chain Transparency

NDAA-compliant sourcing

Mission-Configurable

Swappable payload bays; quick field changeouts

Documentation & Training

Documentation & training, spares & kitting, repair guides

Scalable Production

Low-rate initial builds to high-volume runs

Interoperable by Design

MOSA/open interfaces for radios, avionics, and payloads

Cost Control

Standardized materials and processes